Festool 27mm x 5mm Roundover Cutter for OFK 500 Router (490095)
Festool 27mm x 5mm Roundover Cutter for OFK 500 Router (490095)
Preorder - Ships on Jun. 17
Product Details
Product Details
Key Features
Overview
The Festool HW R5-OFK 500 roundover cutter is a carbide-tipped router bit made for rounding over edges on plastic and solid wood. This is a roundover cutter designed for edge profiling and finishing. Model Number 490095. If you are using a Festool edge router and want a clean, repeatable profile without fussing with setup, this is the cutter built for that job.
What matters here is not just the 5 mm radius, but how this bit is meant to work in real use. The 27 mm diameter and matched radius give you a defined profile for softening exposed edges, finishing trim details, and cleaning up solid wood parts so they feel finished instead of sharp. That makes it a practical choice for cabinet parts, edge banding cleanup, and general woodworking where the edge quality is what people notice first.
The Festool HW R5-OFK 500 roundover cutter uses a special hollow shaft design that fits directly on the spindle. In plain terms, that direct fit helps improve run-out accuracy, which means the cutter spins truer and leaves a cleaner routing pattern. That is the kind of detail that matters when you are working visible edges, because small vibration or wobble shows up quickly in the final finish.
Festool also gives this cutter a two-edge carbide cutting design. Two carbide cutters means longer usable life and more dependable performance over repeated edge-routing work. If you are doing production-style edge work or just do not want to swap cutters as often, that is a real benefit. Carbide also makes sense here because this bit is intended for both plastic and solid wood edging, where edge wear can show up fast on lower-grade cutters.
Another practical detail is the low installation height created by the flush ball bearing mount. According to Festool, that helps when routing in rebates or on stacked panels, where clearance matters. There is also a 5 degree run-out transition on the router blade to help protect the surface at the edge. That is the kind of design feature you appreciate when you are trying to leave a finished-looking edge with less cleanup afterward.
Compatibility is straightforward: this cutter is made for the Festool OFK 500 and Festool OFKC 500. It is not a general-purpose router bit being pitched as universal. It is a purpose-built edge-routing accessory for those specific Festool routers, which is exactly why it should appeal to users already working in that platform and looking for the right profile cutter instead of a compromise.
This cutter makes the most sense for finish carpenters, cabinet installers, millwork shops, and serious DIY woodworkers who are already using a Festool edge router for edge treatment. If your work includes rounding plastic edging, easing sharp corners on solid wood, or putting a consistent finished edge on visible parts, this accessory is the right kind of specialized tool. If you do not own an OFK 500 or OFKC 500, this is not the bit to buy. If you do, it is the exact kind of application-specific cutter that makes those routers more useful.
Built for Clean Finished Edges
This cutter is about one thing: making edge work look finished. It rounds over exposed edges in plastic or solid wood with a defined 5 mm radius, which helps parts feel smoother in the hand and look more complete right off the router.
- Designed specifically for rounding plastic or solid wood edging
- Useful for finishing off solid wood parts where edge quality matters
- Direct spindle fit supports high run-out accuracy for a cleaner routing pattern
Key Specifications
| Diameter (mm) | 27.00 mm |
|---|---|
| Radius (mm) | 5.00 mm |
| Number of Cutting Edges | 2 |
| Material | Carbide-tipped cutter |
| Tool Type | Roundover cutter |
| Mounting Style | Hollow shaft cutter for direct spindle fit |
Compatibility
Built For
Tool Nut's Take
Festool HW R5-OFK 500 roundover cutter for edge work that needs to look right
This is a purpose-built Festool edge-routing cutter that makes a lot of sense if clean, repeatable finished edges are part of your day-to-day work.
- Who it's for: OFK 500 and OFKC 500 users doing cabinetry, trim, edge finishing, or solid wood detail work.
- Why it stands out: The direct spindle-fit hollow shaft design and two carbide cutting edges are the real story here, because cleaner rotation and longer edge life are what actually show up in the cut.
- Worth knowing: This is a specialized roundover cutter, not a universal do-everything router bit, and Festool notes it comes without the bearing ball.
Common Questions
- What routers does this cutter fit? It is designed for Festool OFK 500 and Festool OFKC 500 routers.
- What materials is it made to cut? Festool lists it for rounding plastic edging and solid wood.
- What profile does it cut? It cuts a roundover profile with a 5.00 mm radius and a 27.00 mm diameter cutter body.
- Does it use more than one cutting edge? Yes. It is a Z2 double-cut design with two carbide cutting edges.
- Is the bearing ball included? No. Festool states this cutter is supplied without the bearing ball.

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