Belt Sanders
Handheld, Benchtop, and Bandfile Belt Sanders
Belt sanders remove stock fast for flattening, scribing, and shaping. Handheld options here include Makita 3x21, 3x24, and 4x24 inch corded sanders, cordless 3-inch sanders from Milwaukee M18 FUEL, DeWALT 20V MAX XR, and Makita 40V max XGT, and the Porter Cable 352VS. For narrow work there are Milwaukee M12 FUEL bandfiles and Makita detail belt sanders. Shop machines include Jet, Rikon, Powermatic, Laguna, and SKIL belt and disc sanders and the Jet OES-80CS edge sander.
What to Look For
- Belt size. 3x21 is the common handheld size. 4x24 removes more material. Narrow belts reach into tight spots.
- Variable speed. Models like the Makita 9404 and Porter Cable 352VS slow down for softwoods and finishes.
- Corded or cordless. Corded sanders run all day. Cordless models skip the cord for site scribing and door fitting.
- Benchtop combo. Belt and disc combos like the Jet JSG-96 or Rikon 50-114 shape small parts and square ends.
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Belt Sanders FAQ
What is a bandfile used for?
A bandfile runs a narrow belt on a long arm to sand and deburr in tight spots, like weld seams, slots, and inside corners. Milwaukee offers 1/2 x 18 and 3/8 x 13 inch M12 FUEL models.
Can a belt sander replace a random orbit sander?
No. A belt sander levels and removes stock quickly but leaves straight scratches. Follow with a random orbit sander for finish prep.

