Klein Hard Hat, Non-Vented, Full Brim Style, Gray (60863BR)
Klein Hard Hat, Non-Vented, Full Brim Style, Gray (60863BR)
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Product Details
Product Details
Key Features
Overview
The Klein Tools Hard Hat, Non-Vented, Full Brim Style, Gray (60863BR) is a full brim safety hard hat built for comfort over a full shift. This is a hard hat designed for head protection on construction, industrial and utility jobsites, with a gray PC/ABS shell, a full brim for sun and rain coverage, and a 6-point suspension that fits hat sizes 6-1/2 to 8.
This hard hat is rated Class E, Type 1 and tested to 20 kV. Class E is the electrical class, which is why the shell is non-vented: no openings that could compromise its dielectric protection. Type 1 covers impact to the top of the head, and Klein also tests to EN12492 for front, back and side impact.
Klein certifies it to a long list of standards: ANSI Z89.1-2014 (high and low temperature), CSA Z94.1-15, EN397:2012+A1:2012 lateral deformation, and EN12492:2012 front, back and side impact. That breadth matters for crews working across the US and Canada or on sites that spec European standards.
The accessory system sets it apart from a basic hard hat. Patented mounts on the front and back hold optional Klein Tools headlamps securely and precisely, with no straps or zip ties. Universal accessory slots on both sides accept hearing protection, a face shield and other attachments.
Comfort is engineered in. The suspension uses a flexible open-frame design for a better fit and improved air circulation, and a large ratchet knob makes one-handed adjustment easy even with gloves on. The soft neck pad pivots to clear bandanna knots and ponytails. The padded sweatband and top pad are breathable, sweat-wicking, odor resistant and machine washable.
The hard hat weighs 17.6 oz (499 g) and comes with reflective stickers and a user guide. It is made in the USA with global components. Replacement sweatbands (KHHSWTBND), top pads (KHHTOPPAD), chin straps (KHHSTRP), suspensions (KHH6SPN), rechargeable headlamps (56062, KHH56308) and a turbo fan (60821) are sold separately.
Lights That Lock On
Front and back mounts hold optional Klein headlamps securely, with no straps around the shell.
- Patented front and back accessory mounts
- Universal slots on both sides
- Headlamps sold separately
Fit You Can Adjust With Gloves On
A large ratchet knob and pivoting neck pad make the fit easy to dial in.
- 6-point suspension
- Ratchet with pivot adjustment
- Fits hat sizes 6-1/2 to 8
Comfort That Washes Clean
The padded sweatband and top pad wick sweat, resist odor and go in the washing machine.
- Padded, sweat-wicking sweatband
- Odor resistant
- Machine washable
Key Specifications
| Class / Type | Class E, Type 1 (tested to 20 kV) |
|---|---|
| Style | Full brim |
| Vents | None (non-vented) |
| Standards | ANSI Z89.1-2014 (HT/LT), CSA Z94.1-15, EN397:2012+A1:2012 (LD), EN12492:2012 (front/back/side impact) |
| Suspension | 6-point, ratchet with pivot |
| Hat Size | 6-1/2 to 8 |
| Shell | PC/ABS, gray |
| Accessory Slots | Front, back and both sides |
| Liner | Padded, sweat-wicking, odor resistant, machine washable |
| Dimensions | 12-1/2" x 10-11/16" x 6-1/2" (31.8 x 27.2 x 16.5 cm) |
| Weight | 17.6 oz (499 g) |
What's in the Box
- (1) Hard hat
- Reflective stickers
- User guide
Headlamps, chin strap and turbo fan sold separately.
Compatibility
Built For
Pro Tip
Snap a Klein headlamp into the front mount and leave it there. With no strap around the shell, the lamp stays put when you look up into a ceiling, and the back mount is open for a second light or a reflective marker.
Tool Nut's Take
Class E in a Low-Key Gray
The Klein Tools Hard Hat, Non-Vented, Full Brim Style, Gray (60863BR) pairs a full brim with strap-free headlamp mounts and a suspension that actually adjusts with gloves on.
- Who it's for: Electricians and facility crews who want Class E protection in gray.
- Why it stands out: Patented headlamp mounts, washable padded liner, one-handed ratchet and a wide set of US, Canadian and EN certifications.
- Worth knowing: Non-vented by design for the Class E rating. In serious heat, add Klein's turbo fan (Cat. No. 60821, sold separately).
Common Questions
- Is the Klein 60863BR rated for electrical work? Yes. It is Class E, Type 1 and tested to 20 kV.
- What hat sizes does it fit? 6-1/2 to 8.
- Does it come with a headlamp? No. Klein headlamps (56062, KHH56308) are sold separately and attach to the front and back mounts without straps.
- Can the sweatband be washed? Yes. The sweatband and top pad are machine washable.

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